US Can Produce Rare Earths If China Stops ExportsâBut Thereâs a Catch
The Epoch Times ^ | April 23, 2025 | John Haughey
Posted on 04/23/2025 9:18:21 AM PDT by Red Badger
It could take up to five years to develop a domestic supply chain to supplant Chinaâs global monopoly in processing rare earths into materials needed to produce everything from iPhones to F-35 fighter jets.
While the United States has most of the 17 rare earth elements and 50 critical minerals underground, it has no industrial capacity to refine them into processed metals and magnets, according to Melissa âMelâ Sanderson, American Rare Earths board member and Critical Minerals Institute co-chair.
âCurrently in the United States, we have zero magnet manufacturers,â Sanderson told The Epoch Times.
She said thatâs why China imposed export restrictions on seven âheavyâ rare earth elements on April 4 in response to President Donald Trumpâs April 2 tariff announcement that boosted levies on China imports. After tit-for-tat tariff hikes, the United States is currently levying Chinese imports for 145 percent, with electronics exempted for now.
âI certainly hope, as the administration is working through this critical areaâno pun intended, itâs a critical areaâthey realize thereâs this vulnerability gap, a four to five year gap, no matter how you look at it, in terms of ramping up domestic production,â Sanderson said.
Trumpâs April 2 order gives Commerce Secretary Howard Lutnick 180 days to suggest how the federal government can help develop a âcircularâ domestic rare earth supply chain.
The president is also pondering an order allowing deep-sea mining and commercial stockpiling.
Whatever the administration does, with enough permit reform, deregulation, and public-private incentivizing, industry will respond, economist Antonio Graceffo told The Epoch Times.
âThe short answer is if China bans the sale of rare earth minerals to the United Statesâ permanently, âthatâs a positive thing because itâs going to force the United States to find a solution,â he said.
An analyst who writes about U.S.âChina trade relations for The Epoch Times, Graceffo said there are âtons of solutionsâ to building a domestic rare earth supply chain, including the ongoing negotiations with Ukraine.
âAbsolutely, we can overcome the problem,â he said. âIn the long run, itâs going to be much better if China cuts us off. [Industry] will definitely find a way.â
Colorado School of Mines economics professor Ian Lange agrees. âIâm on the optimistic side,â he said.
Lange said there are substitute materials for the seven restricted rare earths, and some manufacturers are telling him they'll survive without them.
He questioned if China can sustain its rare earth export restrictions because American industries are their biggest market.
âWeâll see if this is a real or just another hoop to jump through,â Lange told The Epoch Times. âAnd we have been slowly building up the supply chain over the last couple years.
âWeâre getting close to having something here in the United States.â
But âcloseâ is a relative term when it comes to mining and refining, where proposed projects can routinely take 10 to 20 years to be approved.
âLong Way Offâ
Australian-based American Rare Earths is among a wave of start-ups in the United States engaged in rare earth and critical mineral mining.
It will also process dysprosium and terbium, two of the seven restricted âheavies,â by building a refinery near its Halleck Creek mine outside Wheatland, Wyoming. Dysprosium is used in magnets incorporated in motors and generators for wind turbines, electrical vehicles, and nuclear reactor control rods. Terbium compounds are used in electronics, semiconductors, and fluorescent lighting.
The company, which also has a mine in Arizona, secured a $7.1 million grant from Wyoming and a Letter of Interest for up to $456 million in debt financing from the United States Export-Import Bank to produce what it says is a 20-year supply of key rare earths, including dysprosium and terbium. Also in Wyoming, Ramaco Resources is breaking ground on an estimated 1.5 billion-ton rare earth deposit and pilot processing plant at its Brook Mine, while Rare Element Resources has started âproprietary processing and separation operationsâ at its Bear Lodge demonstration plant in Upton.
Oklahoma-based USA Rare Earths, which is opening a âneo-magnetâ factory this year, produced its first sample of dysprosium oxide from its Round Top, Texas, mine this year and processed it at its research plant in Wheat Ridge, Colorado.
Ucore Rare Metals is developing the Louisiana Strategic Metals Complex in Alexandria with $20 million in state incentives, and Energy Fuels, a uranium mining company, is processing monazite sands to extract rare earths at its White Mesa Mill in Utah.
Both are Canadian-owned corporations.
The two most prominent rare earth operators in the United States are Australiaâs Lynas Rare Earths, the worldâs largest rare earth developer outside China, and Las Vegas-based MP Materials Corp.
Both are crucial in processing rare earths for the U.S. Department of Defense, which is midway through a five-year plan to build a âsustainable mine-to-magnet supply chainâ to support its needs by 2027.
Lynas Rare Earth subsidiary Lynas USA was awarded $258 million in 2023 to build a 150-acre commercial separation plant in Seadrift, Texas, to process heavy rare earths such as dysprosium and terbium. The Pentagon said in January it doubled its initial project request beyond military requirements to âstrengthen supply chain resilience for ⊠burgeoning high-tech industry as well as ⊠national security needs.â
In 2022, the U.S. Department of Defense awarded MP Materials $35 million to build a processing plant at Mountain Pass in California.
And, in 2024, it received a $58.5-million federal tax credit to build the nationâs first fully integrated rare earth magnet manufacturing plant in Fort Worth, Texas, for GM electric vehicle motors. In 2024, MP Materials achieved an all-time U.S. high output at Mountain Pass, delivering more than 45,000 metric tons of rare earth oxides and refined products.
The output included a U.S. record of 1,300 tons of neodymium-praseodymium oxide, key elements in âpermanent magnets,â which retain their magnetic strength for decades.
âThis milestone marks a major step forward in restoring a fully integrated rare earth magnet supply chain in the United States,â MP Materials CEO and founder James Litinsky said in a January statement.
âWe have reached a significant turning point for MP and U.S. competitiveness in a vital sector.â
Yet, both Lynas Rare Earth and MP Materials produce more rare earth ore than they can process. To sustain operations, they must export much of what they excavate.
âMP is basically Chinaâs largest offshore supplierâ of rare earth ore, Critical Minerals Institute Executive Chair Jack Lifton said, noting China-based Shanghai Resources Industrial & Trading Co. bought 32,000 tons worth $350 million from MP Materials in 2024.
MP Materials did not return phone calls or email interview requests.
If China has to pay a 145 percent tariff to export processed rare earth minerals to the United States, âit would be financial suicide to keep that [export pace] up because they couldnât do itâit would cost them more than itâs worth,â Lifton told The Epoch Times.
Meredith Schwartz, research associate at the Center for Strategic & International Studiesâs Project on Critical Minerals Security, said Lynas, despite being the largest producer outside China, still sends oxides to China because it does not have enough refining capacity.
She said during an April 14 podcast, that although Australia has Lynas, it will still be reliant on China for rare earth refining through at least 2026. image-5845265 âBut even when these facilities are fully operationalâ at MP Materials and Lynas in the United States, they are nowhere near commercial capacity and dwarfed by Chinaâs output, Schwartz said.
While MP Materials produced 1,300 tons of neodymium-praseodymium oxide in 2024, âin the same year, China produced an estimated 300,000 tons,â she said.
Progress is being made, but there are setbacks and challenges, Schwartz said, noting that while USA Rare Earths
called purifying its first dysprosium oxide âa breakthroughâ for the domestic rare earths industry, âsignificant work remains to turn production of samples in a laboratory into full-scale commercial production.â
âEven with recent investments the United States is a long way off from meeting the [Department of Defense] goal for a mine-to-magnet supply chain independent of China, and is even further from rivaling foreign adversaries in this strategic industry,â she said.
âDeveloping mining and processing capabilities requires a long-term effort, meaning the United States will be on the back foot for the foreseeable future.â
Permit, Financing Reform
Schwartz said pathways to building a domestic rare earths supply chain are included in a 2023 House Select Committee on the Strategic Competition between the United States and the Chinese Communist Party report titled, Reset, Prevent, Build: A Strategy to Win Americaâs Economic Competition with the Chinese Communist Party.
It recommends Congress incentivize domestic production of rare earth magnets through tax breaks to U.S. manufacturers, which Graceffo endorses as long as it comes with long-awaited permit reform.
âItâs going to be a matter of Trump repealing or rolling back some of the environmental restrictions, and probably some of our allies doing the same thing,â he said, suggesting American manufacturers will develop efficiencies to produce better, less-expensive products.
âOnce you bring those things back home, youâve got all those great minds, all those educated people, motivated by profit. Itâs actually going to advance technological development because weâre going to find even better ways to do things,â Graceffo said.
âWhen youâre paying $25, $30 an hour to factory workers, youâre very incentivized to find more efficient ways to do things rather than when youâre in China paying 8 cents an hour.â
Sanderson said the Trump administration âis doing a heroic effort in addressing major pinch points that have affected the industry chronically in this country for the last 50 years or so.â
She said permitting reform is the first of those pinch points.
âThe system is antiquated, inefficient, and subject to excessive litigation, which is what keeps good projects on the chalkboard for 20-plus years,â she said. âSo theyâre addressing that. Theyâre removing those barriers.â
Lifton said the Trump administration must establish a China-free âorganized marketâ for rare earths. Heâs surprised industry groups havenât already done so.
âThereâs no common thread, no common ground organization. Youâd think, for example, the car companies all get together and say, âListen, weâre not going to talk about our competitive [issues], relative costs, what our next yearâs model looks like, weâre going to talk about common sourcing of rare earth permanent magnet motors because we all need that,ââ he said.
Sanderson said another rare earth pinch point being addressed by the administration is a new âform of private public partnershipâ using Development Finance Corp. and Department of Defense money âto serve as an anchor for attracting private investment.â
American Rare Earths, for instance, received its $456 million authorization from the U.S. Export-Import Bank through the presidentâs executive actions mandating supply chain resiliency, she said.
âThe Ex-Im Bank was never set up to fund these projectsâ until it was directed to do so by the president.
Under the administrationâs changes, a mine project doesnât need a customer âguaranteed to buy all or a portion of the output,â to qualify for grants and loans, which makes the process faster, Sanderson said.
Financing is an issue in the mining industry, but of acute concern in rare earths development, she said.
âYou found a lot of nice rocks in the ground. Goody for you. Now you need to be funded to transform yourself into an actual mining company,â she said. âU.S. banks donât tend to lend to that.â
Rare earth mining and processing is âextremely capital intensive and once you have invested and you have started with the operations ⊠these guys, they wonât invest if they donât see theyâre going to be operating the mine for 10 or 20 years,â said Didier Lesueur, CEO of the Western Research Institute in Laramie, Wyoming.
Lifton said âbig capital is not interestedâ in rare earths. He noted that corporate global mining companies such as Rio Tinto donât want to mine rare earths.
âSo, no matter how much you talk about this, itâs a small businessâ in the context of the mining industry, he said.
Extracting rare earths from âhost rocksâ is âa black art kind of thing. Itâs proprietary, a lot of proprietary operations. Nobody tells you exactly how they do things, and even when they do, you need to be a super specialist to understand,â Lifton said.
There are many expensive steps between the ground and the market, âand by the way, you have to dig up the stuff ⊠thatâs very expensive,â he said.
Sanderson said itâs difficult to extract the rare earths from within the material theyâre embedded âand concentrate that to a level that makes the project economically viable.â
âNot all deposits âconcentrateâ sufficiently to make them bankable,â she said.
Timelines are also difficult to benchmark in rare earths development, she said.
âAny estimate any company givesâin any industry for that matterâon when they think a new plant or a new mine or a new processing facility is going to come online, is always a best-guess estimate based on a best-case scenarioâwhere the supply chain doesnât collapse, the price doesnât become unmanageable, the weather cooperates, yada yada, yada yada.â
Nevertheless, Lifton said, with more than $400 billion in tax credits and other incentives available through 2022âs Inflation Reduction Actâat least for nowââWashington is floating on money for these projects.â
Lesueur said building a domestic rare earth supply chain will take time, and itâs worth taking the time to get it right.
âCan it be done rapidly? No,â he said. âSustainably? Yes. It takes time because most of these projects, such as American Rare Earthâs Halleck Creek mine, are âgreen field projectsâ meaning, theyâre starting from scratch.
Right now, the nationâs rare earths industry is âjust small stuff in a big spot of land,â Sanderson said. âBut hey, you start small and you grow, right?â
TOPICS: Business/Economy; China; Foreign Affairs; Front Page News; Government; Politics/Elections
KEYWORDS: china; concerntrolling; ev; firetraps; magnets; rareearths; redchina; tds; tldr
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1 posted on 04/23/2025 9:18:21 AM PDT by Red Badger
To: Red Badger
Rare earths arenât rare but it is costly, complex, and messy (environmental) to refine them, so the US outsourced that to China.
Chickens â> Roost.
2 posted on 04/23/2025 9:20:09 AM PDT by bigbob (Yes. We ARE going back!)
To: Red Badger
China just made a huge strategic blunder.
They have been working hard to corner the market as the worlds supplier of rare earth minerals so they can control access to high tech manufacturing in order to give them a big advantage in any down stream war.
They have been using predatory tactics to dump Chinese materials at below production price costs for competitors to pt them out of business or to allow China to acquire controlling interests in their operations at bargain basement prices.
Cutting the US off has had the combined effect of increasing demand and shoring up the bottom lines of the Chinese competition while waking up foreign governments and forcing them to realize the error of their reliance on China for strategic materials
3 posted on 04/23/2025 9:36:02 AM PDT by rdcbn1 (TV )
To: bigbob
So: an estimate from a knowledgeable person of a critical five year (probably optimistic) window of vulnerability before we can ramp up domestic sources.
That is the good news.
On the downside, the environmental groups are probably already fielding jump teams to search for a rare and endangered weed or insect that can power 30 years of lawfare. Cost is no object; Horoscope and the Chinese will launder whatever money the environment need, and ChatGPT means the necessary âscientificâ studies can be written in seconds.
4 posted on 04/23/2025 9:36:57 AM PDT by sphinx
To: Red Badger
It sounds like there has to be about 5 years of talking and blathering about this critical topic before anything gets done.
5 posted on 04/23/2025 9:39:28 AM PDT by Attention Surplus Disorder (The Democrat breadlines will be gluten-free. )
To: Red Badger
Well at first I thought "we need to start production" but the left would ban, protest, litigate and sabotage it, then the dems would kill it when they regained power.
Then I thought "we need a strategic stockpile of rare earths" but they'd sell it off, just like Biden did with oil...
6 posted on 04/23/2025 9:43:49 AM PDT by ZOOKER
To: Attention Surplus Disorder
I wonder if our rare earth deposits contain ALL of the rare earths. Depending where you look, there are 15 or 17. Some have very low quantity esoteric uses and some are absolutely critical.
7 posted on 04/23/2025 9:44:31 AM PDT by The Antiyuppie (When small men cast long shadows, it is near the end of the day.)
To: bigbob
Rare earths arenât rare but it is costly, complex, and messy (environmental) to refine them, so the US outsourced that to China.
âââ-
Exactly, open evaporation ponds, leeching, etcâŠthe battle with the leftists, save the planet, Nazi EPA begins.
8 posted on 04/23/2025 9:45:26 AM PDT by delta7
To: The Antiyuppie
A report by MacGregor states our coal deposits contain huge quantities of rare earths and other minerals.
I believe a map is included on his website.If pursued, Pennsylvania area will boom.
9 posted on 04/23/2025 9:49:19 AM PDT by delta7
To: Red Badger
Itâs better to develop resources outside of China now rather than wait until we are in a war somewhere.
Then China could cut us off then and weâd have no alternate suppliers.
To: ZOOKER
The US and several NATO countries should form a âconsortiumâ corporation, similar to Airbus, To build refining facilities, produce and store these critical minerals, like a Fort Knox, and equally share their products............
11 posted on 04/23/2025 9:49:52 AM PDT by Red Badger (Homeless veterans camp in the streets while illegals are put up in 5 Star hotels....................)
To: Red Badger
Re: "Five years to develop a Rare Earth domestic supply chain."
Another job begging for Elon Musk.
12 posted on 04/23/2025 9:50:32 AM PDT by zeestephen (Trump Landslide? Kamala lost the election by 230,000 votes, in WI, MI, and PA.)
To: zeestephen
It could be done in less than half that............
13 posted on 04/23/2025 9:52:00 AM PDT by Red Badger (Homeless veterans camp in the streets while illegals are put up in 5 Star hotels....................)
To: Red Badger
America has one problem, Democrat leftists!
âBut âcloseâ is a relative term when it comes to mining and refining, where proposed projects can routinely take 10 to 20 years to be approved.â
That is our problem.
I can dig a hole in the ground TODAY! but we have to let a Democrat âapproveâ it, so it may take years.
14 posted on 04/23/2025 9:59:47 AM PDT by rellic (No such thing as a moderate Moslem or Democrat )
To: rdcbn1
Calling this a âblunderâ may be premature. Cutting off rare earth exports looks more like China playing a strong hand in response to tariffsâdemonstrating leverage, not losing control.
As an aside, Lynas Rare Earths (LYSDY) dropped ~8% overnight after Trump suggested the U.S. and China would likely âwork it outâ on trade.
15 posted on 04/23/2025 9:59:51 AM PDT by RoosterRedux (A person who seeks the truth with a bias will never find it. He will only confirm his bias.)
To: Red Badger
Leaving your supply of critical resources needed for your defense in the arms of a military opponent is...just colossally stupid. The time to start fixing this is right now.
To: Red Badger
Past time to start digging and processing.
17 posted on 04/23/2025 10:00:22 AM PDT by 9YearLurker
To: The Antiyuppie
The Mountain Pass deposit is rich in the lighter rare earths. The heavier rare earths such as dysprosium and yttrium are not not found in developed mines in the US (yet). The Greenland deposit does have the heavier REE that we need for electric motors and high tech electronics.
Lots of information can be found here: https://world-nuclear.org/information-library/nuclear-fuel-cycle/uranium-resources/uranium-from-rare-earths-deposits
Rare earth mining is messy because almost always radioactive elements are found in conjunction with the REE. Separation of these elements from the ore bodies require acid leaching and other environmentally damaging processes. China doesnât have an EPA or care about their workers. Hence most of the refining capacity is in China.
To: Red Badger
Absolutely.
What we need is a Manhattan Project-style pushânot just for rare earths, but for AI, quantum computing, and other critical tech sectors.
But unlike a one-time weapons breakthrough, this will require redesigning some tech ecosystemsâlike AIâto include domestic manufacturing, while building others, like quantum and rare earth supply chains, from the ground up. Itâs going to take bold coordination, sweeping deregulation, and serious strategic investment. The U.S. can win this cold warâbut only if it acts now, not a decade from now.
Elon Musk, pick up the white courtesy phone.
19 posted on 04/23/2025 10:15:16 AM PDT by RoosterRedux (A person who seeks the truth with a bias will never find it. He will only confirm his bias.)
To: Red Badger
âI certainly hope, as the administration is working through this critical areaâno pun intended, itâs a critical areaâthey realize thereâs this vulnerability gap, a four to five year gap, no matter how you look at it, in terms of ramping up domestic production,â Sanderson said.
I'd bet half to two thirds of that gap is regulatory.
20 posted on 04/23/2025 10:19:13 AM PDT by Carry_Okie (The tree of liberty needs a rope.)
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